{"id":14497,"date":"2025-08-09T13:58:33","date_gmt":"2025-08-09T05:58:33","guid":{"rendered":"https:\/\/www.tosunlux.eu\/?p=14497"},"modified":"2025-08-12T13:59:09","modified_gmt":"2025-08-12T05:59:09","slug":"circuit-breaker-manufacturing-process-guide","status":"publish","type":"post","link":"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/","title":{"rendered":"Een kijkje binnenin: het productieproces van stroomonderbrekers"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_63 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" >Inhoudsopgave<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Inhoudsopgave in-\/uitschakelen\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Schakelaar<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_1_Welding\" title=\"Stap 1: Lassen\">Stap 1: Lassen<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_2_Assembly\" title=\"Stap 2: Montage\">Stap 2: Montage<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_3_Inspection\" title=\"Stap 3: Inspectie\">Stap 3: Inspectie<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_4_Electronics\" title=\"Stap 4: Elektronica\">Stap 4: Elektronica<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_5_The_OTS_Process\" title=\"Stap 5: Het OTS-proces\">Stap 5: Het OTS-proces<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/circuit-breaker-manufacturing-process-guide\/#Step_6_Tooling\" title=\"Stap 6: Gereedschap\">Stap 6: Gereedschap<\/a><\/li><\/ul><\/nav><\/div>\n\n<p>Hoewel <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/what-is-circuit-breaker\/\" target=\"_blank\" rel=\"noreferrer noopener\">stroomonderbrekers<\/a> Hoewel ze in woningen worden aangetroffen, worden ze uiteraard ook gebruikt in de industrie, bijvoorbeeld in de productie, gezondheidszorginstellingen, datacentra, mijnbouw, olie- en gasindustrie en landbouw, om er maar een paar te noemen.\u00a0<\/p>\n\n\n\n<p>Maar heb je je ooit afgevraagd wat er allemaal gebeurt in het productieproces van stroomonderbrekers? Leer de stappen in deze handleiding van professionals. <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/what-are-low-voltage-systems\/\" target=\"_blank\" rel=\"noreferrer noopener\">laagspanning<\/a> elektrische fabrikant, TOSUN Electric:\u00a0<\/p>\n\n\n\n<p>\u2013 Stap 1: Lassen<\/p>\n\n\n\n<p>\u2013 Stap 2: Montage<\/p>\n\n\n\n<p>\u2013 Stap 3: Inspectie<\/p>\n\n\n\n<p>\u2013 Stap 4: Elektronica&nbsp;<\/p>\n\n\n\n<p>\u2013 Stap 5: Het OTS-proces<\/p>\n\n\n\n<p>\u2013 Stap 6: Gereedschap&nbsp;<\/p>\n\n\n\n<!DOCTYPE html>\n<html lang=\"en\">\n<head>\n  \n  <title>Hero-product in de schijnwerpers<\/title>\n  <style>\n    .hero-card {\n      display: flex;\n      flex-wrap: wrap;\n      align-items: center;\n      background: #f7f8fa;\n      border-radius: 16px;\n      box-shadow: 0 6px 20px rgba(0, 0, 0, 0.05);\n      padding: 24px;\n      max-width: 900px;\n      margin: 40px auto;\n      font-family: Arial, sans-serif;\n      text-decoration: none;\n      color: inherit;\n font-family: 'Poppins';\n    }\n\n    .hero-image {\n      width: 220px;\n      height: auto;\n      border-radius: 12px;\n      object-fit: cover;\n      flex-shrink: 0;\n    }\n\n    .hero-content {\n      padding-left: 24px;\n      flex: 1;\n      min-width: 260px;\n    }\n\n    .hero-title {\n      font-size: 1.6rem;\n      font-weight: bold;\n      margin-bottom: 12px;\n      color: #222;\n      font-family: 'Poppins',\n    }\n\n    .hero-description {\n      font-size: 1rem;\n      color: #555;\n      margin-bottom: 18px;\n    }\n\n    .hero-link {\n      display: inline-block;\n      padding: 10px 20px;\n      background-color: #0066cc;\n      color: #fff;\n      text-decoration: none;\n      border-radius: 8px;\n      font-weight: bold;\n      transition: background 0.2s ease-in-out;\n    }\n\n    .hero-link:hover {\n      background-color: #004c99;\n    }\n\n    @media (max-width: 640px) {\n      .hero-card {\n        flex-direction: column;\n        text-align: center;\n      }\n\n      .hero-content {\n        padding-left: 0;\n        padding-top: 20px;\n      }\n\n      .hero-image {\n        width: 100%;\n        max-width: 280px;\n      }\n    }\n  <\/style>\n<\/head>\n<body>\n\n<a class=\"hero-card\" href=\"https:\/\/www.tosunlux.eu\/nl\/product\/\" target=\"_blank\">\n  <img decoding=\"async\" class=\"hero-image\" src=\"https:\/\/bunny-wp-pullzone-8eh7ulciaa.b-cdn.net\/wp-content\/uploads\/2024\/06\/DSC08160_%E5%89%AF%E6%9C%AC-1-1.webp\" alt=\"groothandel in elektrische benodigdheden\">\n  <div class=\"hero-content\">\n    <div class=\"hero-title\">Groothandel in elektrische benodigdheden<\/div>\n    <div class=\"hero-description\">Ontdek een compleet assortiment elektrische producten van een betrouwbare groothandel in elektrische benodigdheden. TOSUNlux levert stroomonderbrekers, contactors, schakelaars en meer voor wereldwijde markten.<\/div>\n    <span class=\"hero-link\">Bekijk product<\/span>\n  <\/div>\n<\/a>\n\n<\/body>\n<\/html>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_1_Welding\"><\/span><strong>Stap 1: Lassen<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>De eerste stap in het steeds complexere productieproces van stroomonderbrekers is lassen. Hierbij worden, zoals u weet, de metalen componenten van frames tot aansluitingen stevig aan elkaar bevestigd.&nbsp;<\/p>\n\n\n\n<p>Daarnaast worden precisielastechnieken en -vaardigheden \u2013 zoals puntlassen, laserlassen of booglassen \u2013 ingezet om verbindingen te voorzien van sterkte en betrouwbaarheid, zodat ze hoge elektrische belastingen aankunnen. Soms worden geautomatiseerde lassystemen gebruikt.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_2_Assembly\"><\/span><strong>Stap 2: Montage<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Na het lassen worden de gelaste componenten geassembleerd. Zo worden de mechanische onderdelen, zoals de veren, hendels en behuizingen, aan elkaar bevestigd.&nbsp;<\/p>\n\n\n\n<p>Dit proces integreert zowel de structurele als de functionele elementen van de schakelaar, waardoor de bewegende delen soepel werken onder verschillende belastingsomstandigheden. In grootschalige industri\u00eble omgevingen kan deze stap soms handmatig werk vereisen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_3_Inspection\"><\/span><strong>Stap 3: Inspectie<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Na de montage ondergaat elke schakelaar een zeer zwaar en rigoureus inspectieproces om defecten op te sporen en te controleren of het apparaat voldoet aan de ontwerpspecificaties.&nbsp;<\/p>\n\n\n\n<p>Het inspectieproces omvat dimensionale controles, koppelmetingen en visuele evaluaties van laskwaliteit, uitlijning van de assemblage en oppervlaktedefecten. Soms gebruiken industrie\u00ebn methoden zoals r\u00f6ntgen- of ultrasooninspecties om gebreken gedetailleerd op te sporen.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-large is-resized\"><a href=\"https:\/\/www.tosunlux.eu\/nl\/products\/tsb3-63-miniature-circuit-breaker-2\/\" target=\"_blank\" rel=\" noreferrer noopener\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-1024x1024.webp\" alt=\"\" class=\"wp-image-14502\" style=\"width:259px;height:auto\" srcset=\"https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-1024x1024.webp 1024w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-300x300.webp 300w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-150x150.webp 150w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-768x768.webp 768w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-1536x1536.webp 1536w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533-12x12.webp 12w, https:\/\/www.tosunlux.eu\/wp-content\/uploads\/2025\/08\/db32f3a2-255a-416d-beae-cad969bce533.webp 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_4_Electronics\"><\/span><strong>Stap 4: Elektronica<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Vooral bij moderne stroomonderbrekers speelt deze stap een cruciale rol bij de bewaking, besturing en <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/ultimate-guide-to-3-phase-voltage-protectors\/\" target=\"_blank\" rel=\"noreferrer noopener\">beschermingsfasen<\/a>.\u00a0<\/p>\n\n\n\n<p>Dit omvat met name de installatie van sensoren, microprocessoren, trip units en besturingsmodules. Houd er echter rekening mee dat deze stap zorgvuldige behandeling van gevoelige componenten vereist om schade te voorkomen.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_5_The_OTS_Process\"><\/span><strong>Stap 5: Het OTS-proces<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Nu wordt het technisch. OTS, oftewel operationele testsimulatie, wordt in de meeste stroomonderbrekers uitgevoerd om hun prestaties onder realistische omstandigheden te valideren, maar alleen in simulatie.&nbsp;<\/p>\n\n\n\n<p>Hier worden stroomonderbrekers aan problematische scenario&#039;s, zoals kortsluiting, blootgesteld om te controleren hoe ze zouden reageren. De nauwkeurigheid van de timing wordt gecontroleerd. <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/the-interrupt-capacity-of-circuit-breakers\/\" target=\"_blank\" rel=\"noreferrer noopener\">huidige onderbreking<\/a> capaciteit en boogonderdrukkingsprestaties. Deze stap is noodzakelijk om ervoor te zorgen dat de schakelaar voldoet aan de industrienormen.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_6_Tooling\"><\/span><strong>Stap 6: Gereedschap<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Tot slot de gereedschappen. Dit zorgt ervoor dat alle onderdelen en productieapparatuur in de beste staat blijven. Deze stap is essentieel om consistentie in de productie te behouden.&nbsp;<\/p>\n\n\n\n<p>Voordat we deze discussie afronden, willen we benadrukken dat de eerder gepresenteerde processen betrekking hebben op algemene productieprocessen voor stroomonderbrekers. Bijvoorbeeld, in het geval van de <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/guide-to-miniature-circuit-breakers\/\" target=\"_blank\" rel=\"noreferrer noopener\">miniatuur stroomonderbreker<\/a> In de stappen van een productieproces kunnen er meer of minder stappen zijn.<\/p>\n\n\n\n<p>Bent u op zoek naar een fabrikant van stroomonderbrekers die ervoor zorgt dat elk van deze noodzakelijke stappen volledig wordt uitgevoerd? Overweeg dan om uw <a href=\"https:\/\/www.tosunlux.eu\/nl\/blog\/residential-circuit-breakers-vs-industrial-circuit-breakers\/\" target=\"_blank\" rel=\"noreferrer noopener\">industri\u00eble stroomonderbrekers<\/a> van <a href=\"https:\/\/www.tosunlux.eu\/nl\" target=\"_blank\" rel=\"noreferrer noopener\">TOSUN Elektrisch<\/a>Ervaar het kwaliteitsverschil en profiteer van de beste mogelijkheden voor maatwerk. Dien vandaag nog uw technische specificaties in voor een componentoplossing op maat.<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-16018d1d wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button has-custom-width wp-block-button__width-25\"><a class=\"wp-block-button__link has-white-color has-text-color has-background has-link-color wp-element-button\" href=\"https:\/\/www.tosunlux.eu\/nl\/contact\/\" style=\"border-radius:50px;background-color:#00b1cd\" target=\"_blank\" rel=\"noreferrer noopener\">Vraag een offerte aan<\/a><\/div>\n<\/div>\n\n\n\n<p><\/p>","protected":false},"excerpt":{"rendered":"<p>Though circuit breakers are found in homes, they are, of course, also utilized in industries, such as in manufacturing, healthcare facilities, data centers, mining, oil and gas, and agriculture, among various others.\u00a0 But, have you ever wondered what happens inside the circuit breaker manufacturing process? Learn the steps in this guide from professional low-voltage electrical manufacturer, TOSUN Electric:\u00a0 &#8211; Step 1: Welding &#8211; Step 2: Assembly &#8211; Step 3: Inspection &#8211; Step 4: Electronics&nbsp; &#8211; Step 5: The OTS process &#8211; Step 6: Tooling&nbsp; Hero Product Highlight Electrical Supply Wholesaler Discover a full range of electrical products from a trusted electrical supply wholesaler. TOSUNlux offers circuit breakers, contactors, switches, and more for global markets. View Product Step 1: Welding The first step in the ever-complex circuit breaker manufacturing process is welding. Here, as how you know it, the metal components from frames to terminals are securely attached to each other.&nbsp; Also, precision welding techniques and skills \u2013 such as spot, laser, or arc welding \u2013 are implemented to provide joints with strength and reliability, so they can handle high electrical loads. There are times when automated welding systems are used. Step 2: Assembly Following the welding process, the components welded will be assembled. Thus, the mechanical parts, such as the springs, levers, and housings are fitted together.&nbsp; This process integrates both the structural and functional elements of the breaker, ensuring that the moving parts smoothly operate under different load conditions. There are times when this step may incorporate manual labor in large-scale industrial settings. Step [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":14501,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[49],"tags":[],"class_list":["post-14497","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>A Look Inside: The Circuit Breaker Manufacturing Process | TOSUNlux<\/title>\n<meta name=\"description\" content=\"Wondering what happens inside the circuit breaker manufacturing process? 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